Products
Various heat exchangers in energy market
Power device cooler
By advancing our technology for brazing plate-fin heat exchanger. Comparing to well-know products, SPP's coolers show high performance for your power devices. Our products are basically custom-made, and optimized for your use.
Line-up of SPP’s power device cooler
Cold Plate (with brazed corrugated fin) |
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2 phase cooler "SIPHOREX®" (Product name in Europe: TERAPHASE) |
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Plate Brazed type Heat Sink (with embedded heat pipe option) |
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Corrugate fin brazed type Heat Sink |
Cold plate, with brazed corrugated fin
SPP’s cold plate is made by our own technology of plate-fin structure. Due to high density corrugated fins by press forming are brazed inside liquid passage, significant performance (i.e. low heat resistance) is achieved.
Structure
Features
・Low heat resistance, Optimum design
- Selection of optimum corrugated fins to fit your requirement.
- High density corrugated fins realizes low heat resistance and compact cooling system.
Plain type
Perforate type
Serrated type
・Flexibility in design
- Large size available (Max: 1.3*1.8m)
- Liquid / water passage is designed to fit your requirement, for size, arrangement, and required cooling performance.
- Double side component attachment is available.
- Thermal performance can be evaluated with both numerical simulation and experiment of actual products.
Benefit of our Cold plate
By SPP's cold plate, you can reduce your initial cost and maintenance cost within total system.
Due to high density corrugated fins by press forming are brazed inside liquid passage, comparing to extrusion or serpentine single channel type, lower heat resistance is achieved. (Rθ≦5 - 2K/kW)
If cold plate has higher thermal performance (i.e. low heat resistance), circulated fluid temperature can be higher. It makes easier to release heat to ambient, and it means your radiators, fans, chiller, etc. can be smaller.
SPP
Radiator and fan can be downsized by higher performance of cold plate. Our product contributes to lower cost, and should read compactness in total cooling system.
Typical other products
2 phase cooler "SIPHOREX®" (Product name in Europe: TERAPHASE)
"SIPHOREX®" is air cooling solution with 2 phase phenomenon, which has better performance than classical heat sink or heat pipe cooler. Refrigerant is enclosed inside of brazed plate-fin heat exchanger and components are cooled by principal of thermo-siphon. This is a medium solution between liquid cooling and air cooling for electronic device cooling. It has cooling capacity similar to liquid cooling, but it still result in simple system configuration like air cooling.
Basic structure
Features of "SIPHOREX®"
- ・Compact, Lightweight
- Plate-fin structured radiation (condensation) part enables compact, lightweight cooling system.
- ・ΔT between air and modules can be smaller than air cooling
- Since boiling part is filled with uniform temperature liquid,
In case heat from modules are (e.g. IGBTs) the same;
-> Temperature distribution on every component becomes almost uniform.
Even though in case heat from each modules are different;
-> Temperature distribution on cooling surface and ΔT between air and modules become much smaller than heat sink.
- ・Devices with “high heat density” or “heat spot” can be cooled
- ・Flexibility in design
“SIPHOREX®” vs. Heat sink
Calculation
condition
・Air flow condition
- 50 m3/min
- 60 °C
・Heat dissipation from each components:
- ①:3.4kW×2
- ②:2.3kW×2
- ③:0.8kW×2
- Total Heat dissipation: 13kW
SIPHOREX® achieves more than half Rθ.
Main benefits of "SIPHOREX®"
・If you are using or considering air cooling...
- Heat form modules can be increased.
- ΔT between air and modules can be smaller.
- Lower air flow is required, and it results in lower blower energy consumption and lower noise.
・If you are using or considering liquid cooling...
- No pump, No piping, simple system configuration
- No risk of water leakage.
- Easier maintenance.
Application example of "SIPHOREX®"
"SIPHOREX®" is used for IGBT cooling of frequency invertors.
Heat sink, with large size, high density and thin walled fin
SPP's Aluminum heat sink is made by pressed fin forming and brazing technology. Our heat sink is custom-made, and optimum design is proposed.
Features
- ・Small fin pitch, various heights is possible.
- ・Large size available (Max. 1.3m by 1.8m plane)
- ・Heat transfer enhancement processing to fins is possible.
- ・Heat pipe can be embedded in base plate, for improving heat dissipation.
Corrugate fin brazed type
Plate brazed type
- Application example: IGBT cooler for electric locomotive
- Application example: IGBT cooler for inter city train
About brazing sheet....
In case of Aluminum, filler metal is cladded onto and integrated with the brazing sheet .Filler metal has lower melting point than core material. By heating stacked core to temperature that do not melt core material but melts filler metal, the core is bonded.
Embedded heat pipe
Embedded heat pipe in base plate can improve temperature distribution, and heat sink can be compact and light weight.